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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)

A) Conduct of Operations
B) Workforce Involvement
C) Training and Performance Assurance
D) Asset Integrity and Reliability
E) Incident Investigation

2. Sources of information on previous incidents to be reviewed during a Process Hazard Analysis can include:
(select all that apply)

A) Site operating experience
B) The site safety department
C) Publicly available sources such as trade and technical association incident databases
D) Other locations within the company

3. Which of the following approaches can be used to prevent fires and explosions? (select all that apply)

A) Use electrical fixtures that are appropriately rated for the area
B) Use of inerting procedures
C) Hot-work permits
D) Prevent static accumulation

4. During a Risk Based Process Safety audit, one operator states that refresher training should be provided more frequently. What actions should the auditor take? (Select all that apply)

A) The auditor should classify this as a finding. No additional information is required
B) The auditor should not classify this as a finding because the operator should not have been interviewed
C) The auditor should record this input, but not classify this as a finding based on a single observation
D) The auditor should interview additional operators before deciding whether to classify the observation as a finding

5. Which of the following events require a process safety incident investigation? (Select all that apply)

A) Toxic release
B) Explosion
C) Runaway reaction
D) Allergic response
E) Fire in an office building
F) Slip, trip, or fall injury

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